Want to Save 30% off Any Shed Plan Purchase!

Signup For My 'Shed n Sight' Newsletter

and Get Your 30% off Promo Code To Use At Checkout.

Easy Diy Shed Building Plans

Warping plywood shed doors

by Sally
(Milford Township, PA, USA)

Right top sticking out.

Right top sticking out.

I had a workman build a pair of shed doors to replace an ill-fitting garage door in my old barn installed by a previous owner.

They look very nice, just like your drawing of the double crossbuck doors. However, the doors are warping, especially the one on the right--it's warping out at the top--you can see the top of the doors at their center they're closed.

I guess it has something to with the inside of the door being a solid piece of plywood and the outside bottom half has the crossbuck and some extra plywood to imitate beaded board on the upper half. More wood on one side than the other--would that be why the doors are warping? He said something about installing 'angle irons."

He installed a black (imitation cast iron, like the hinges) piece of metal shaped like an "L" (is that an angle iron?") and drilled a hole in the asphalt to twist and insert the iron. Keeps the left door closed when the right door was opened. I would try to fix it myself, but I'm not sure what angle irons are or which to use.

I was so frustrated that I thought about nailing a piece of wood above the center of the doors on the frame with a single nail & a spacer so that I could twist it over the top to keep the doors closed (like I would close Grandma's old pie safe doors!) or a slide latch like the ones used inside home or apartment doors with a chain (I wouldn't use the chain.)

But then the bottom side that wasn't anchored to the ground (the right) would warp. What do you suggest? I think my pictures might explain better.

Comments for Warping plywood shed doors

Average Rating starstarstarstarstar

Click here to add your own comments

Sep 22, 2021
Rating
starstarstarstarstar
use a turnbuckle to pull in the corner NEW
by: Anonymous

Use a Turnbuckle to pull in the corner.

Jul 30, 2019
Rating
starstarstarstarstar
Barn door style closet door
by: Greg

I used a sheet of 3/4 inch plywood for a barndoor style, the door has twisted about 3 inchs...diagonally across the diagonal axis.
Would cross corner turnbuckles help or just frAme the inside with 2x4,s?

Nov 05, 2018
Rating
starstarstarstarstar
Unfortunate strength of materials these days NEW
by: northeast carpenter

The door is warping because it is 1/2" pine on plywood. Plywood will naturally curve into a bracket or C shape. The crossbuck 1/2" pine is the equivalent of Styrofoam due our warming climate and fast growth of the tree it's made from. It will do nothing to stop the curve. I will tell you from experience that even 3 layers of 1/2" pine run in cross patterns will still warp. The door either needs 5/4 crossbuck of some other material such as Ash/oak/maple or the outside frame needs to be a T shaped 3/4" plywood structure sandwiched between 2x4 or 2x3 spruce or 3/4" of a hardwood.

Unfortunately doors need to be structurally engineered for the most part unless you use really thick softwoods or hardwood and even then you need to screw and glue plywood or metal in a way to fight warppage.

Click here to add your own comments

Join in and write your own page! It's easy to do. How? Simply click here to return to Shed Door Questions.

Share this page:
Enjoy this page? Please pay it forward. Here's how...

Would you prefer to share this page with others by linking to it?

  1. Click on the HTML link code below.
  2. Copy and paste it, adding a note of your own, into your blog, a Web page, forums, a blog comment, your Facebook account, or anywhere that someone would find this page valuable.
How to build a shed with easy diy shed plans.
Pictures and testimonials from happy shed plan buyers.

Monthly DIY 
Shed-in-sight
Newsletter

Subscribing will get you discounts on shed plans, monthly updates, new shed design ideas, tips, exclusive discounts on shed building resources and tools.  Learn more here.

Recent Articles

  1. 12 x 16 garden shed plans

    Dec 15, 24 05:40 AM

    I've never built a shed or anything like this before, but I have a background in lumber and building supplies. The build went well, but there are 2 things

    Read More

  2. How to Build a Shed, Shed Designs, Shed Plans

    Dec 02, 24 05:49 AM

    jays barnshed
    It's fun to learn how to build a shed and easy with free guides, design software, cheap plans, tips and support all from a shed building pro.

    Read More

  3. Backyard Office Plans

    Dec 01, 24 03:36 PM

    12x16 backyard office plans for the diy shed builder
    Discover a variety of backyard office plans and shed ideas that will help you transform outdoor spaces into a productive functional office shed.

    Read More

My You Tube Videos

All my tube videos.